Visualize “where we are” to understand “what is not working” and identify with hard data “where we can improve.”
We also quantify recoveries in technical (time, waste, space) and economic (€) terms, providing a solid basis for future decisions.
Lean tools are well known, but what makes the difference is how they are applied in the operational reality of an SME. Widecons® long experience in the field ensures that each tool becomes concrete, measurable and effective, adapted to the resources and constraints of the enterprise:
– Value Stream Mapping (VSM): not just a flow map, but a tailored operational snapshot of your business, making waste immediately visible and indicating priorities for action;
– Swimlane Diagram: we simplify complex processes by organizing flows into intuitive functional lanes that facilitate collaboration between departments;
– Gemba Walk: not a generic visit to production, but an observation guided by our consultants to bring out real bottlenecks and critical issues;
– Spaghetti Chart: we apply it pragmatically, to highlight wasteful handling and quickly propose leaner layout solutions;
– operational training and Lean coaching: not just theory, but direct shadowing during mapping, to ingrain Lean tools and mindset in the teams involved from the start.
The lack of visual tools makes it difficult to have an overview, the absence of a structured method slows down decision making and complicates adaptation to change.
Widecons® modular services adapt to a company’s operational maturity and can be applied individually or as part of a phased evolutionary path.
Lean tools for flow and visual management are well known and established, but they often remain on paper or partially applied. Widecons® brings them into the operational reality of the SME, adapting them to the specific context and accompanying staff in their daily use. Our experience in the field enables us to transform cards, whiteboards and signs into a common language that guides operational decisions, accelerates flows and makes planning truly effective.
– Kanban: Widecons® realizes Kanban logics in a practical and stable system that harmoniously regulates production and supplies by drastically reducing stocks and bottlenecks;
– Supermarket: we create buffer areas calibrated to your actual consumption, ensuring available materials without immobilizing capital;
– Pull planning and Just in Time logistics: we implement flows that truly respond to real demand, eliminating inflated planning and waste;
– Takt Time: Widecons® helps you measure and monitor production pace, balancing loads and aligning production with the market
– Visual Board: from physical whiteboards to digital screens, Widecons® build visual systems with key information (activities, progress, problems, goals, indicators) that become the team’s real-time communication and decision-making center;
– Micro-coaching on-the-job: we transfer Lean methods directly to people, with simulations and immediate feedback, for lasting results on their own.
The lack of a clear operating sequence and standardized procedures makes every tooling different, increasing the risk of errors, unplanned stoppages and production inefficiencies.
In production settings with high variety and low-to-medium volume, speed and reliability of changeover become key levers to increase competitiveness, reduce costs and better serve customers without stockpiling, the goals you achieve with Widecons® solutions.
Lean tools are well known, but Widecons® really operationalizes them in the field: they become concrete, measurable ways of working that free up productive capacity and prepare for digital and green evolution:
– 5S: not just order, but visual standards that reduce waste, unnecessary searches and daily errors;
– SMED (Single-Minute Exchange of Die): Widecons® turns the method into concrete practice, cutting setup time with clear and replicable steps;
– QCO (Quick Change Over): faster and safer setups through practical solutions (manual or automated) calibrated to your plant;
– TPM (Total Productive Maintenance): operators and plants always ready, with autonomous maintenance preventing downtime and unplanned events;
– Poka-Yoke (a-proof-of-error): simple, practical, low-cost expedients that eliminate errors at the source;
– Operational coaching: the team learns by doing, with role play and direct shadowing in the field.
We start with real problems that impact time, quality, and cost, and guide teams toward stable, measurable, and sustainable solutions.
It is ideal for SMEs that want to turn critical issues into opportunities for operational and cultural growth.
Thus, companies turn critical issues into levers of operational and cultural growth, freeing up energy to reinvest in digital and green projects.
Widecons® makes Lean tools concrete and applicable in the field, so they become clear and measurable ways of working, capable of rooting continuous improvement and creating the basis for more robust Digital and Green projects.
– A3 Lean: structured format to analyze the problem, define objectives, identify countermeasures, and monitor results;
– Fishbone Diagram or Ishikawa Diagram (Cause-and-effect or “fishbone” diagram):
visual tool for systematically identifying potential causes (e.g., method, machine, material, labor, environment, measurement);
– GAV (Management in View): makes standards, anomalies and process status immediately visible. It is a key support in timely resolution of recurring problems, facilitates transparent monitoring of countermeasures rapid communication between teams;
– Toyota Kata: guides to controlled, small-step experimentation, develops a mindset oriented toward resolving the root cause, not superficial solutions;
– Poka-Yoke (a-proof-of-error): simple, low-cost solutions to prevent defects and simplify processes (e.g., guide inserts, sensors, unique attachments);
– hands-on training and Lean coaching: to make key users capable of solving problems on their own and passing on skills to the entire organization.
Our extensive experience in the field shows that direct involvement of people is the key factor in making Lean projects effective and creating the base on which future Digital and Green transformations will naturally graft.
Through practical methods and operational coaching, we transform individual motivation into collective energy that becomes the assets of the enterprise.
With Widecons® practical experience, Lean tools become effective, measurable and concrete.
– Kaizen Blitz: we activate participatory workshops that stimulate everyone’s daily input, turning small improvements into steady progress;
– operational coaching: our coaches work directly in the field with people, developing Lean skills and behaviors that reinforce a culture of continuous improvement;
– stand-up meetings: short and structured, they guide teams to share goals, anomalies, daily priorities, and solutions in real time;
– participatory training: practical paths to grow Lean skills and make them immediately applicable directly in operational contexts;
– active feedback: simple listening and response systems that enhance practitioners’ ideas and make visible the implementation of their contributions.
Lack of standardization generates waste and inefficiency, slows down processes and complicates the transfer of skills between people.
Widecons® solves these critical issues with simple, visual and digitized working methods. Agile procedures that make activities clearer, faster and more reliable, even with limited resources and changing staff.
Lean tools, taken individually, have limited impact. The real difference arises when they are applied with method, experience and integrated vision. Widecons® understands the dynamics of SMEs and knows how to synergize Lean tools with digital opportunities and green logic, turning them into powerful levers of competitiveness and sustainable growth.
– Standard Work: documented optimal operational sequence with clear timelines, roles and checkpoints;
– visual checklists: step-by-step guides with essential text and visual aids (icons, photos, colors, symbols). Widecons® also digitizes them and makes them available on AR devices;
– digitized (SOP) procedures and instructions (WIS) & Visual Standard: clear, visual, always accessible on PC or tablet, perfect even for new operators. Essential for ensuring consistency and reducing errors;
– Process Mapping & Spaghetti Chart: visual analysis of physical and information flows to simplify steps, eliminate redundancies, and optimize layout;
– Quality Management System documentation, and/or other management systems: integrated into processes;
– Practical coaching in departments with real examples: to transfer Lean methodologies directly to the field.
The lack of visual and accessible tools complicates the daily work of department heads, technicians and managers, slowing down continuous improvement.
Widecons® designs dashboards and visualization tools together with the client that, through a combined approach between classical methodologies and digital applications, ensure real-time and continuously updated measurements.
The tools offered by Widecons® are particularly effective because they are applied with field experience and integrated Lean – Digital – Green:
– KPI Tree: tree of Lean indicators (OEE, Lead time/Takt Time, % waste, service level) with clear hierarchy and correlations;
– Digital dashboards (realtime or daily): automatically updated data, graphs and KPI trends displayed on monitors, tablets and PCs with clear and intuitive visual coding (green/yellow/red);
– visual PDCA plans: simple and immediate graphic representations to guide the four phases of the continuous improvement cycle(Plan-Do-Check-Act);
– Takt Board: a visual tool (physical or digital) that represents the progress of the work in relation to the required pace (Takt Time);
– Heatmap: quickly identifies critical issues, areas of underperformance or negative trends through color visualization (usually with increasing intensity: green → red);
– Automatic alerts with escalation: notifications that automatically alert when critical thresholds are exceeded, for timely action;
– field training and hands-on Lean coaching: direct support in the department to make KPIs living tools used every day.
Book a free call with Widecons® consultants.
We show you the first eliminable waste and how to grow your margins right away.