{"id":996370,"date":"2025-02-21T18:27:30","date_gmt":"2025-02-21T17:27:30","guid":{"rendered":"https:\/\/www.widecons.com\/digital-simulation-and-digital-twins-concrete-benefits-investment-costs-and-examples\/"},"modified":"2025-02-23T17:25:44","modified_gmt":"2025-02-23T16:25:44","slug":"digital-simulation-and-digital-twins-concrete-benefits-investment-costs-and-examples","status":"publish","type":"post","link":"https:\/\/www.widecons.com\/en\/digital-simulation-and-digital-twins-concrete-benefits-investment-costs-and-examples\/","title":{"rendered":"Digital simulation and digital twins: concrete benefits, investment costs and examples"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"996370\" class=\"elementor elementor-996370 elementor-996345\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8544d17 e-flex e-con-boxed e-con e-parent\" data-id=\"8544d17\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3200b4a elementor-widget elementor-widget-text-editor\" data-id=\"3200b4a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<\/p>\n<p><span data-contrast=\"auto\"><strong>Concrete benefits<\/strong><\/span><span data-ccp-props=\"{\"134233117\":false,\"134233118\":false,\"335559738\":0,\"335559739\":0}\"> <\/span><\/p>\n<p><span data-contrast=\"auto\">The adoption of these advanced tools, whether in single or integrated mode, leads to the following concrete benefits<\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ol>\n<li><span data-contrast=\"auto\"> <strong>Cost reduction<\/strong>: the use of simulation eliminates the need for physical prototypes and optimizes production, reducing costs associated with materials, labor and machinery. In addition, simulations allow virtual testing of production configurations and flows, avoiding waste and inefficiencies throughout the production cycle. <\/span><br \/><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Accelerated time-to-market<\/strong>: the ability to run virtual tests simultaneously with production can dramatically reduce the time to develop and put new products into production, improving the speed of response to market demands and shortening product life cycles.<\/span><br \/><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Improved quality and productivity<\/strong>: Simulation, without continuous integration with real data, enables the optimization of production processes in real time by analyzing different operating scenarios and working conditions. This leads to the creation not only of more reliable products, but also the reduction of defects in production, improving quality and reducing costs due to errors and rejects. <\/span><br \/><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Environmental sustainability<\/strong>: digital modeling with digital twins and simulation help reduce material consumption and energy requirements, improving operational efficiency. In addition, by reducing waste and emissions associated with the physical production of prototypes, these technologies support companies in their sustainability strategy, with a positive impact on the environment. <\/span><br \/><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Customization and innovation in production<\/strong>: with the ability to virtually test and optimize production in real time, companies respond more nimbly to market needs by customizing production processes and products to meet specific customer requirements. This stimulates innovation, increasing competitiveness and the ability to adapt to market changes. <\/span><br \/><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<\/ol>\n<p><span data-contrast=\"auto\">These benefits not only improve efficiency in the design and manufacturing processes, but also optimize the entire product life cycle, increasing the company&#8217;s resilience in an increasingly complex and competitive industrial environment.<\/span><\/p>\n<p><strong>How much does it cost to build a Simulation System or Digital Model.<\/strong><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<p>The cost of developing a simulation system or digital model varies widely depending on the complexity, the area of application, and the technologies used. Here are some concrete examples of investment costs to get down to the operations of the sectors under consideration<\/p>\n<p><strong>Simulation for mechanical components (mechanics)<\/strong><\/p>\n<ul>\n<li>Estimated cost:<span data-contrast=\"auto\"> $200,000-$500,000 for optimization of a complex system.<\/span><\/li>\n<\/ul>\n<ul>\n<li>Description:<span data-contrast=\"auto\"> simulation of wear, friction, and mechanical stress to improve the life and performance of industrial components.<\/span><\/li>\n<\/ul>\n<ul>\n<li>Cost factors<\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>Mechanical simulation software (e.g., Abaqus or Altair HyperWorks).<\/li>\n<li>Creating detailed models of components, such as gears or motors.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>Testing to optimize energy consumption and reduce maintenance costs.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li>Upgrades for new generations of machinery.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\"> <\/strong><\/p>\n<p><strong style=\"color: var( --e-global-color-text ); text-align: var(--text-align); background-color: transparent; font-size: 1rem;\">Welding process modeling (mechanical)<\/strong><\/p>\n<ul>\n<li>Estimated cost:<span data-contrast=\"auto\"> 30,000 to 70,000 USD to optimize the quality of a weld.<\/span><\/li>\n<li>Description:<span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-contrast=\"auto\"> simulation of the welding process to predict and reduce defects such as cracks or deformations in welded joints.<\/span><\/li>\n<li>Cost factors\n<ul>\n<li>Welding simulation software (e.g., Simufact Welding or SYSWELD).<\/li>\n<li>Modeling of materials and process parameters.<\/li>\n<li>Virtual testing to identify and correct problems before production.<\/li>\n<li>Creation of detailed reports for product quality improvement.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span data-contrast=\"auto\"><strong> <\/strong><\/span><\/p>\n<p><span data-contrast=\"auto\"><strong>Injection molding process modeling (plastic)<\/strong><\/span><\/p>\n<ul>\n<li>Estimated cost:<span data-contrast=\"auto\"> US$100,000 to US$300,000 to optimize a production line.<\/span><\/li>\n<li>Description:<span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-contrast=\"auto\"> simulation of the injection molding process to reduce defects in parts, improve quality, and optimize material use.<\/span><\/li>\n<li>Cost factors\n<ul>\n<li>Software for molding simulation (e.g., Moldflow or Moldex3D).<\/li>\n<li>Detailed modeling of molding parameters (temperature, pressure, time).<\/li>\n<li>Virtual testing to identify defects such as porosity or deformation.<\/li>\n<li>Collaboration with production process experts to improve results.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong style=\"color: var( --e-global-color-text ); text-align: var(--text-align); background-color: transparent; font-size: 1rem;\"> <\/strong><\/p>\n<p><strong style=\"color: var( --e-global-color-text ); text-align: var(--text-align); background-color: transparent; font-size: 1rem;\">Aerodynamic and structural analysis of aircraft (aerospace)<\/strong><span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-contrast=\"auto\"> <\/span><\/p>\n<ul>\n<li>Estimated cost:<span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-contrast=\"auto\"> 1 &#8211; 3 million USD for an advanced study of a new aircraft model<\/span><\/li>\n<li>Description:<span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-contrast=\"auto\"> simulation of aircraft aerodynamic and structural behavior to ensure safety, efficiency, and regulatory compliance<\/span><\/li>\n<li>Cost factors\n<ul>\n<li>Purchase of aerodynamic simulation software (e.g., ANSYS Fluent or STAR-CCM+)<\/li>\n<li>High-performance hardware for CFD (Computational Fluid Dynamics) simulations.<\/li>\n<li>Integration of complex physical models, such as structural deformation during flight<\/li>\n<li>Collaboration with aerospace engineers and updates according to new regulations.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong> <\/strong><\/p>\n<p><strong>Thermal simulation of electronic circuits (electronics)<\/strong><\/p>\n<ul>\n<li>Estimated cost:<span data-contrast=\"auto\"> US$100,000 to US$300,000 for a study on an advanced electronic device.<\/span><\/li>\n<li><span data-contrast=\"auto\">Description:<\/span><span data-contrast=\"auto\"> Analysis of thermal behavior and performance of electronic circuits to avoid overheating problems and improve reliability.<\/span><\/li>\n<li><span data-contrast=\"auto\">Cost factors<\/span>\n<ul>\n<li><span data-contrast=\"auto\">Software for thermal and circuit analysis (e.g., COMSOL Multiphysics or ANSYS Electronics).<\/span><\/li>\n<li><span data-contrast=\"auto\">Detailed 3D modeling of electronic boards and components.<\/span><\/li>\n<li><span data-contrast=\"auto\">Thermal performance testing in extreme scenarios.<\/span><\/li>\n<li>Upgrades for new circuit configurations or components.<span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong> <\/strong><\/p>\n<p><strong>Simulation for wind and photovoltaic plants (energy)<\/strong><\/p>\n<ul>\n<li>Estimated cost:<span data-contrast=\"auto\"> 1 &#8211; 2 million USD for a medium-sized wind or solar farm.<\/span><\/li>\n<li><span data-contrast=\"auto\">Description:<\/span><span data-contrast=\"auto\"> Optimization of the performance of renewable energy systems by simulating the behavior of systems under different climatic conditions.<\/span><\/li>\n<li><span data-contrast=\"auto\">Cost factors<\/span>\n<ul>\n<li><span data-contrast=\"auto\">Specific software for wind and photovoltaic energy analysis (e.g., WindPRO or PVSyst).<\/span><\/li>\n<li><span data-contrast=\"auto\">Development of customized turbine models and solar panels.<\/span><\/li>\n<li><span data-contrast=\"auto\">Sensor integration for monitoring and predictive maintenance.<\/span><\/li>\n<li>Processing of local climate data and advanced simulations to maximize efficiency.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span data-contrast=\"auto\"><strong> <\/strong><\/span><\/p>\n<p><span data-contrast=\"auto\"><strong>Simulation of indoor airflow (HVAC)<\/strong><\/span><\/p>\n<ul>\n<li>Estimated cost:<span data-contrast=\"auto\"> US$50,000 to US$80,000 for an average commercial building.<\/span><\/li>\n<li><span data-contrast=\"auto\">Description:<\/span><span data-contrast=\"auto\"> Optimization of ventilation, heating and air conditioning (HVAC) systems to ensure thermal comfort and energy efficiency.<\/span><\/li>\n<li><span data-contrast=\"auto\">Cost factors<\/span>\n<ul>\n<li><span data-contrast=\"auto\">Software for airflow simulation (e.g., ANSYS Fluent or OpenFOAM).<\/span><\/li>\n<li><span data-contrast=\"auto\">Creation of 3D models of interior environments.<\/span><\/li>\n<li><span data-contrast=\"auto\">Analysis of airflow behavior in different configurations.<\/span><\/li>\n<li>Training of technicians in the use and interpretation of results.<span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong> <\/strong><\/p>\n<p><strong>General considerations<\/strong><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li><span data-contrast=\"auto\">  Initial investment costs can be reduced by using open-source solutions, but this can result in higher customization and training costs.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Complex projects require significant computational resources (often in the cloud) and interdisciplinary expertise.<\/span><\/li>\n<li><span data-contrast=\"auto\">  The benefits in terms of reduced cost and development time make the investment highly worthwhile in the long run.<\/span><\/li>\n<\/ul>\n<p><span data-contrast=\"auto\"><strong> <\/strong><\/span><\/p>\n<p><span data-contrast=\"auto\"><strong>Four concrete examples of uses of simulation systems or digital models for an Italian SME<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<p> <span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <strong>1) <\/strong><b>Virtual prototype design: <\/b>s<\/span><span style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\" data-contrast=\"auto\">ector production of machinery<\/span><\/p>\n<p style=\"padding-left: 40px;\">An SME that develops industrial machinery can use software such as <strong><span data-contrast=\"auto\">ANSYS<\/span><\/strong><span data-contrast=\"auto\"> or <\/span><span data-contrast=\"auto\">SolidWorks Simulation<\/span><span data-contrast=\"auto\">  to virtually design and test prototypes. Simulation enables <\/span><span data-ccp-props=\"{}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Evaluate material strength and durability.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Perform stress tests without building physical models.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Reduce costs associated with traditional prototypes.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Required skills<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Experience using CAD\/CAE software such as ANSYS, SolidWorks Simulation or equivalent.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Engineering skills (mechanics, thermodynamics, etc.).<\/span><\/li>\n<li><span data-contrast=\"auto\">  Ability to validate results with physical comparison tests.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Investment needed<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\"> <strong>Simulation software: <\/strong>\u20ac10,000-30,000 for annual licenses.<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Hardware:<\/strong> advanced workstation (\u20ac4,000-8,000).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Training:<\/strong> from \u20ac1,500-3,000 per technician\/engineer.<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Estimated total: <\/strong>\u20ac15,000-40,000.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span data-contrast=\"auto\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\"> <strong>Advantage:<\/strong> reduced prototyping costs by 30-40% and shortened development time.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><strong style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\"> <\/strong><\/p>\n<p> <strong style=\"background-color: transparent; color: var( --e-global-color-text ); text-align: var(--text-align);\"> 2) Production process optimization: <\/strong>manufacturing sector<\/p>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\">A company that manufactures mechanical components can conduct a simulation of production flows to optimize factory layout. Using tools such as FlexSim or AnyLogic, the company can <\/span><span data-ccp-props=\"{}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Reduce product throughput time.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Identify bottlenecks and improve resource efficiency.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Test changes without interrupting actual production.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><strong><span data-contrast=\"auto\">Advantage:<\/span><\/strong><span data-contrast=\"auto\"> 15-20% improvement in operational efficiency and reduced lead time.<\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Required skills<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Knowledge of process modeling (e.g., workflows, internal logistics).<\/span><\/li>\n<li><span data-contrast=\"auto\">  Ability to use simulation software (such as FlexSim, AnyLogic or similar).<\/span><\/li>\n<li><span data-contrast=\"auto\">  Skills in data analysis and interpretation of results.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Investment needed<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\"> <strong>Software license:<\/strong> \u20ac5,000 to \u20ac50,000 per year, depending on complexity and number of users.<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Training:<\/strong> about \u20ac2,000-5,000 per course dedicated to one or more operators.<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Hardware:<\/strong> a high-performance workstation (about \u20ac3,000-10,000).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Estimated total: <\/strong>\u20ac10,000-65,000 to start the project.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span data-contrast=\"auto\"> <\/span><\/p>\n<p> <span data-contrast=\"auto\">  <strong>3) <\/strong><\/span><strong>Predictive maintenance with digital twins: <\/strong>industrial plants sector<\/p>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\">An SME that operates production facilities can implement a digital twin to monitor machinery in real time. Using platforms such as   <\/span><span data-contrast=\"auto\">PTC ThingWorx<\/span><span data-contrast=\"auto\"> o <\/span><span data-contrast=\"auto\">Siemens Mindsphere<\/span><span data-contrast=\"auto\">, you can<\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Predicting impending failures.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Optimize maintenance cycles.<\/span><\/li>\n<li> <span data-contrast=\"auto\"> Reduce downtime.<\/span><br \/><strong><span data-contrast=\"auto\">Advantage:<\/span><\/strong><span data-contrast=\"auto\"> 20-30% reduction in maintenance costs and increased productivity.<\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Required skills<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Experience in integrating IoT sensors to collect data.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Knowledge of digital twin platforms (e.g., PTC ThingWorx, Siemens Mindsphere).<\/span><\/li>\n<li><span data-contrast=\"auto\">  Data analysis skills and application of machine learning techniques.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Investment needed<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\"> <strong>IoT hardware:<\/strong> sensors and actuators (\u20ac2,000-10,000 per plant).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Software and platform:<\/strong> licenses from \u20ac10,000-50,000 per year.<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Training:<\/strong> advanced courses in the use of IoT platforms (\u20ac3,000-5,000).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Estimated total: <\/strong>\u20ac15,000-65,000.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span data-contrast=\"auto\"> <\/span><\/p>\n<p><span data-contrast=\"auto\"> <strong> 4) Environmental simulations for green certifications: <\/strong>renewable energy sector<\/span><\/p>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\">An SME developing photovoltaic panels can simulate the energy efficiency of new designs under different environmental conditions, using software such as <\/span><span data-contrast=\"auto\">HOMER<\/span><span data-contrast=\"auto\"> o <\/span><span data-contrast=\"auto\">PVsyst<\/span><span data-contrast=\"auto\">. With these simulations, the company can <\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Optimize panel design to maximize energy yield.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Obtain environmental certifications faster.<\/span><\/li>\n<li> <span data-contrast=\"auto\"> Improve the sustainability of the product.<\/span><br \/><strong><span data-contrast=\"auto\">Advantage:<\/span><\/strong><span data-contrast=\"auto\"> Faster access to regulated markets and increased competitiveness.<\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Required skills<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\">  Knowledge of energy simulation software such as PVsyst, HOMER, or EnergyPlus.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Experience in calculating energy performance and environmental regulations.<\/span><\/li>\n<li><span data-contrast=\"auto\">  Ability to interpret and present results to obtain certifications.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p style=\"padding-left: 40px;\"><span data-contrast=\"auto\"><strong>Investment needed<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span data-contrast=\"auto\"> <strong>Software licenses: <\/strong>\u20ac2,000-15,000 (depending on the software chosen).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Training:<\/strong> specialized courses (\u20ac1,000-3,000).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Hardware:<\/strong> computer with GPU for complex processing (about \u20ac3,000).<\/span><\/li>\n<li><span data-contrast=\"auto\"> <strong>Estimated total: <\/strong>\u20ac6,000-21,000.<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p><span style=\"color: var( --e-global-color-text ); text-align: var(--text-align); font-size: 1rem;\">These examples show how the adoption of digital simulation and modeling systems can help an Italian SME improve efficiency, quality and sustainability while maintaining a competitive advantage.<\/span><\/p>\n<p><span data-contrast=\"auto\"><strong>Challenges and future prospects<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<p><span data-contrast=\"auto\">Despite the many benefits, the adoption of digital simulation and modeling systems presents some challenges. Creating accurate models requires advanced technical skills and a deep understanding of physical phenomena. In addition, processing complex simulations can require significant computational resources.  <\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<p><span data-contrast=\"auto\">With the evolution of artificial intelligence (AI) and machine learning (ML), however, these barriers are diminishing. Indeed, machine learning algorithms can improve the accuracy of models, while cloud computing makes unlimited computational resources accessible. In the near future, the combination of simulation, digital modeling, and AI could open up new opportunities for the development of even more innovative and sustainable products.  <\/span><\/p>\n<p><span data-contrast=\"auto\"><strong>Conclusions<\/strong><\/span><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n<p>The use of <a href=\"https:\/\/www.widecons.com\/en\/digital-simulation-and-digital-twins-optimizing-time-cost-and-business-processes\/\">digital simulation and modeling <\/a>systems represents a paradigm shift in the way companies design, test and produce. With these technologies, it is possible to anticipate the results of physical testing, reduce costs and speed up development time. Although there are still some technical and organizational challenges to be solved, the benefits far outweigh the obstacles, making this approach an essential choice for companies aiming to remain competitive in an ever-changing marketplace.  <\/p>\n<p><span data-ccp-props=\"{\"134233117\":true,\"134233118\":true}\"> <\/span><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9e4deaf e-flex e-con-boxed e-con e-parent\" data-id=\"9e4deaf\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-db51fba elementor-align-center elementor-widget elementor-widget-button\" data-id=\"db51fba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.widecons.com\/en\/for-companies\/services\/digital-services\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Discover the solutions<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Concrete benefits The adoption of these advanced tools, whether in single or integrated mode, leads to the following concrete benefits Cost reduction: the use of simulation eliminates the need for physical prototypes and optimizes production, reducing costs associated with materials, labor and machinery. In addition, simulations allow virtual testing of production configurations and flows, avoiding [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":996344,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[247],"tags":[],"class_list":["post-996370","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-digital-en"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Digital simulation and digital twins - widecons<\/title>\n<meta name=\"description\" content=\"Find out now what digital simulation and digital twins are: concrete benefits, investment costs and examples Read widecons article\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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